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Influence of heating conditions and initial thickness on the effectiveness of thin intumescent coatings

Lucherini, A; Hidalgo, JP; Torero, JL; Maluk, C; (2021) Influence of heating conditions and initial thickness on the effectiveness of thin intumescent coatings. Fire Safety Journal , 120 , Article 103078. 10.1016/j.firesaf.2020.103078. Green open access

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Abstract

The study presented herein shows an experimental methodology aimed at analysing the effectiveness of intumescent coatings through detailed characterisation of their thermo-physical response for a range of heating conditions and applied initial dry film thickness (DFT). Steel plates coated with a commercial solvent-based thin intumescent coating were exposed to well-defined and highly-repeatable heating conditions in accordance with the H-TRIS test method. Experimental results emphasise that the swelling process and the resulting swelled thickness govern the thermo-physical response of intumescent coatings, thus their effectiveness. During swelling, the coated steel asymptotically tends to the temperature range 300–350 °C, regardless of the heating condition or DFT. Thermo-gravimetric analysis demonstrates that the coating undergoes the swelling reaction at this temperature range. Once the swelling process is completed, the steel temperature increases above 350 °C. The steel temperature acts as an indicator of the swelling process, as the reaction occurs near the steel-coating interface. The intumescent coating swells and insulates the steel substrate by displacing the already-swelled coating towards the direction of the heat source. Aiming at predicting the swelling of intumescent coatings, empirical correlations are derived: the swelling rate is governed by the heating conditions and the maximum swelled thickness is governed by the initial DFT.

Type: Article
Title: Influence of heating conditions and initial thickness on the effectiveness of thin intumescent coatings
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.firesaf.2020.103078
Publisher version: https://doi.org/10.1016/j.firesaf.2020.103078
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
Keywords: Intumescent coatings, Steel structures, Swelling, Heating conditions, Initial thickness, Heat transfer, Fire testing, H-TRIS, Fire safety
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Civil, Environ and Geomatic Eng
URI: https://discovery-pp.ucl.ac.uk/id/eprint/10102490
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