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Facile and cost-effective production of microscale PDMS architectures using a combined micromilling-replica moulding (mu Mi-REM) technique

Carugo, D; Lee, JY; Pora, A; Browning, RJ; Capretto, L; Nastruzzi, C; Stride, E; (2016) Facile and cost-effective production of microscale PDMS architectures using a combined micromilling-replica moulding (mu Mi-REM) technique. Biomedical Microdevices , 18 , Article 4. 10.1007/s10544-015-0027-x. Green open access

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Abstract

We describe a cost-effective and simple method to fabricate PDMS-based microfluidic devices by combining micromilling with replica moulding technology. It relies on the following steps: (i) microchannels are milled in a block of acrylic; (ii) low-cost epoxy adhesive resin is poured over the milled acrylic block and allowed to cure; (iii) the solidified resin layer is peeled off the acrylic block and used as a mould for transferring the microchannel architecture onto a PDMS layer; finally (iv) the PDMS layer is plasma bonded to a glass surface. With this method, microscale architectures can be fabricated without the need for advanced technological equipment or laborious and time-consuming intermediate procedures. In this manuscript, we describe and validate the microfabrication procedure, and we illustrate its applicability to emulsion and microbubble production.

Type: Article
Title: Facile and cost-effective production of microscale PDMS architectures using a combined micromilling-replica moulding (mu Mi-REM) technique
Open access status: An open access version is available from UCL Discovery
DOI: 10.1007/s10544-015-0027-x
Publisher version: https://doi.org/10.1007/s10544-015-0027-x
Language: English
Additional information: This article is distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution, and reproduction in any medium, provided you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license, and indicate if changes were made.
Keywords: Microfabrication . Microfluidic . Microchannel . Micromilling . Pmma . Replica moulding . Pdms . Emulsions . Microbubbles
UCL classification: UCL
UCL > Provost and Vice Provost Offices > School of Life and Medical Sciences
UCL > Provost and Vice Provost Offices > School of Life and Medical Sciences > Faculty of Life Sciences
UCL > Provost and Vice Provost Offices > School of Life and Medical Sciences > Faculty of Life Sciences > UCL School of Pharmacy
UCL > Provost and Vice Provost Offices > School of Life and Medical Sciences > Faculty of Life Sciences > UCL School of Pharmacy > Pharmaceutics
URI: https://discovery-pp.ucl.ac.uk/id/eprint/10109421
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