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Fouling-proof triple stream 3D flow focusing based reactor: Design and demonstration for iron oxide nanoparticle co-precipitation synthesis

Gkogkos, G; Besenhard, MO; Storozhuk, L; Thi Kim Thanh, N; Gavriilidis, A; (2022) Fouling-proof triple stream 3D flow focusing based reactor: Design and demonstration for iron oxide nanoparticle co-precipitation synthesis. Chemical Engineering Science , 251 , Article 117481. 10.1016/j.ces.2022.117481. Green open access

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Abstract

The primary limitation of millifluidic reactors used for (nano)particle synthesis is fouling, which is inherent to small channel devices. This work presents an approach for fouling-free particle production by utilising a novel millifluidic device to achieve a wall-free environment, where the particles are formed. The design was based on computational fluid dynamics (CFD) simulations and produced a 3-layer co-axial flow in two sequential flow focusing junctions. The device enabled the introduction of a separating stream that prevented premature reaction to avoid fouling at the confluence point. The flow focusing device was used for an iron oxide nanoparticle co-precipitation synthesis using tetraethylammonium hydroxide (TEAOH). For this synthesis, it was used to initiate particle formation, and was followed by a millifluidic capillary coil. Fouling resistance at the capillary coil was increased by using excess TEAOH. At elevated temperature (60 °C) the produced nanoparticles were of superior quality compared to room temperature operation.

Type: Article
Title: Fouling-proof triple stream 3D flow focusing based reactor: Design and demonstration for iron oxide nanoparticle co-precipitation synthesis
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.ces.2022.117481
Publisher version: https://doi.org/10.1016/j.ces.2022.117481
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions.
Keywords: Flow focusing, Fouling, Nanoparticles, CFD modelling
UCL classification: UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL
URI: https://discovery-pp.ucl.ac.uk/id/eprint/10144084
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