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Topologically optimised facade brackets: an embodied carbon, structural and residual stress analysis

Grigoriadis, Kostas; Bouchard, John; Herrmann, Michael; (2024) Topologically optimised facade brackets: an embodied carbon, structural and residual stress analysis. Architectural Intelligence , 3 (1) , Article 22. 10.1007/s44223-024-00063-2. Green open access

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Abstract

The research investigates the topological optimisation of the metal brackets that connect curtain wall panelling to the floor slabs of a building. As is typically the case with standard building components, the brackets are overdesigned with higher load margins than real applied loads. Optimising them results in reduced mass and a more evenly spread stress distribution. Correspondingly, the question that the project asks is whether the optimised designs have a comparable structural performance to the standard bracketry used in construction, and a lower embodied carbon. To answer this, several optimisations of a standard facade bracket are performed, resulting in a total of six converged design options, with three of them progressed for fabrication. The manufactured designs are then horizontal and vertical load and residual stress tested to assess their performance, and an embodied carbon analysis is performed to calculate the corresponding emissions for raw material extraction, processing, and component fabrication. The results indicate the presence of compressive yield magnitude residual stresses, and that structural performance is comparable to a standard bracket, but embodied carbon is in most cases higher. The paper concludes with a discussion of the findings, and possible next steps in the optimisation, structural testing, and embodied carbon analysis workflow.

Type: Article
Title: Topologically optimised facade brackets: an embodied carbon, structural and residual stress analysis
Open access status: An open access version is available from UCL Discovery
DOI: 10.1007/s44223-024-00063-2
Publisher version: http://dx.doi.org/10.1007/s44223-024-00063-2
Language: English
Additional information: © The Author(s) 2024. Open Access This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.
Keywords: Topology optimisation, Metal binder jet printing, Horizontal and vertical load testing, Embodied carbon analysis, Residual stress analysis
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of the Built Environment
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of the Built Environment > The Bartlett School of Architecture
URI: https://discovery-pp.ucl.ac.uk/id/eprint/10193884
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