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Acoustic emission and machine learning algorithms for particle size analysis in gas-solid fluidized bed reactors

Hossein, Fria; Errigo, Matteo; Cheng, Sibo; Materazzi, Massimiliano; Lettieri, Paola; Arcucci, Rossella; Angeli, Panagiota; (2024) Acoustic emission and machine learning algorithms for particle size analysis in gas-solid fluidized bed reactors. Particuology 10.1016/j.partic.2024.10.005. (In press). Green open access

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Abstract

In this work, a combination of an acoustic emission (AE) technique and a machine learning (ML) algorithm (Random Forest (RF) and Gradient Boosting Regressor (GBR)) is developed to characterize the particle size distribution in gas-solid fluidized bed reactors. A theoretical approach to explain the generation of acoustic emission signal in gas-solid flows is presented. An AE signal is generated in gas-solid fluidized beds due to the collision and friction between fluidized particles as well as between particles and the bed inner wall. The generated AE signal is in the form of an elastic wave with frequencies >100 KHz and it propagates through the gas-solid mixture. An inversion algorithm is used to extract the information about the particle size starting from the energy of the AE signal. The advantages of this AE technique are that it is a cheap, sensitive, non-intrusive, radiation-free, suitable for on-line measurements. Combining this AE technique with ML algorithms is beneficial for applications to industrial settings, reducing the cost of signal post-processing. Experiments were conducted in a pseudo-2D flat fluidized bed with four glass bead samples, with sizes ranging from 100 μm to 710 μm. AE signals were recorded with a sampling frequency of 5 MHz. The AE signal post-processing and data preparation for the ML process are explained. For the ML process, the AE frequency, AE energy and particle collision velocity data sets were divided into training (60%), cross-validation (20%) and test sets (20%). Two ensemble ML approaches, namely Random Forest and Gradient Boosting Regressor, are applied to predict particle sizes based on the AE signal features. The combination of these two models results in a coefficient of determination (R2) value greater than 0.9504.

Type: Article
Title: Acoustic emission and machine learning algorithms for particle size analysis in gas-solid fluidized bed reactors
Open access status: An open access version is available from UCL Discovery
DOI: 10.1016/j.partic.2024.10.005
Publisher version: http://dx.doi.org/10.1016/j.partic.2024.10.005
Language: English
Additional information: This version is the author accepted manuscript. For information on re-use, please refer to the publisher’s terms and conditions. Under a Creative Commons license open access https://creativecommons.org/licenses/by/4.0/
UCL classification: UCL
UCL > Provost and Vice Provost Offices > UCL BEAMS
UCL > Provost and Vice Provost Offices > UCL BEAMS > Faculty of Engineering Science > Dept of Chemical Engineering
URI: https://discovery-pp.ucl.ac.uk/id/eprint/10198705
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